Sterilization of Packaged Medical Devices

Sterilization of Packaged Medical Devices:
IONISOS at Your Service

Single-use syringes, catheters, dressings, compresses… Tens of thousands of medical devices are used every day in laboratories and within the hospital system. This usage requires impeccable sanitary conditions and therefore, tailored sterilization…

Specializing in industrial sterilization for over 60 years, the IONISOS group offers you high-end service and personalized support for the sterilization of packaged medical devices.

To achieve this, we offer you 3 proven methods to adapt to all types of packaged products: sterilization by ionization (using gamma or beta rays) and sterilization with ethylene oxide (gas).

Discover the advantages of these different methods and our services.

What is the sterilization of medical devices?

Several techniques are available to sterilize medical products.

IONISOS offers its clients two main types of treatments: ionizing sterilization (gamma and beta) and gas sterilization (with ethylene oxide).

Ionizing sterilization (or radiation sterilization) has been used industrially since the mid-1950s. The treatment involves exposing the packaged medical devices to be sterilized to rays that trigger the formation of ions, allowing for the destruction of the DNA of bacteria and microorganisms present.

There are two distinct methods of ionizing treatments (beta, gamma); each type of ray is fundamentally different—beta rays or e-beam consist of accelerated electrons, while gamma rays come from the decay of a radioactive source, Cobalt 60—but the principle of sterilization remains essentially the same, with some variations.

For example, gamma treatment has a high penetration capability at a low dose, allowing entire pallets of products to be sterilized in a single pass, while e-beam treatment, which has a lower penetration power, sterilizes products in cartons in two passes (carton upright, then upside down) with a few seconds of exposure.

Finally, sterilization with ethylene oxide involves exposing the products to gas in a vacuum chamber at low temperature after humidifying them. Once the treatment is applied, the degassing phase removes chemical residues through a series of vacuums and rinses of the cells.

Which method should be chosen to sterilize medical devices in their packaging?

The choice of a particular method will depend on the nature and composition of the products to be treated, as well as their volume and type of packaging.

Some resins may not be compatible with gamma (or beta) sterilization, as there may be risks of deformation or alteration of the product properties.

Ethylene oxide allows for the treatment of a wide range of products (including those incompatible with ionizing rays), but their packaging must be permeable to gas for the treatment to be effective.

Once a sterilization technique is selected, the appropriate dose is determined based on calculations and tests to achieve a customized result.

A Tailored Support with IONISOS

By offering the 3 most commonly used methods in the treatment of packaged medical products, IONISOS meets all your needs.

By utilizing our services, you benefit from personalized support with a single point of contact who will oversee all your projects and guide you towards the right method based on your needs.

IONISOS boasts no fewer than 10 sites across France and Europe, each specializing in a particular technique. Each center is equipped to handle your orders on time, regardless of the volume involved, while strictly adhering to current regulations. Quality control checks are systematically performed after each treatment to ensure perfect compliance and 100% safe use of your medical instruments.

For any additional information or quotes, please feel free to contact us.